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Risk assessment and BIA

Cost of downtime: how to calculate the cost of an hour and a day of business stoppage

“How much do you lose in one day of downtime?” Most owners have never calculated it. That is a mistake, because this figure is what changes the attitude to risk. Using a real case, I show how to calculate it and what to do next.

Updated: 26 June 2026 · Author: Evgeny Telenkov · ≈ 6 min read

The cost of one day of downtime is the sum of direct losses from one day of a process stoppage (lost revenue that cannot be made up, contract penalties, pay for idle staff, recovery costs) and indirect losses (customers leaving, damage to reputation). The basic calculation: the process's daily revenue multiplied by the share of sales that cannot be recovered, plus fixed costs for the day and penalties.

Case: two weeks of firefighting

A small logistics company with twelve people. One of its key suppliers suddenly declared bankruptcy, with no warning. Everything you needed to know about backup contacts, alternative supply chains and arrangements with customers was in the head of one employee. And at that moment he was on holiday and answered only every other call.

For two weeks the company was firefighting: customers were waiting for explanations, money was stuck, and the team did not understand who was actually making decisions.

The first question: what does a day of downtime cost?

We started with a simple question: how much does one day of this downtime cost? The company had never calculated it. When we did, it came to about RUB 180,000 per day. As soon as the figure was on paper, it became clear that there was no financial reserve for such a scenario. That meant the next crisis could cost much more.

What was done, without heavy rulebooks

  • Backup suppliers on paper. A simple list of contacts and a clear procedure in case the main partner drops out, with no complex rulebook.
  • Duplicated data. Customer information was duplicated and kept in parallel in several databases, so that it did not depend on one person or one device.
  • Financial cushion. We calculated a specific reserve amount and started setting it aside every month.

Result

A few months later another counterparty pulled out of a contract, and the company coped in two days. Luck had nothing to do with it: the team knew what to do and had a reserve to act without panic.

Systematic risk management cannot foresee everything. Its purpose is to make sure you are not caught off guard. One story with a happy ending is worth more than dozens of discussions about why resilience matters.

What makes up the cost of one day of downtime

Loss itemHow to calculateOften forgotten
Lost revenueAverage daily revenue adjusted for the seasonPeak days cost several times more than average ones
Pay for idle teamsPayroll per day for the affected unitsContractors and hourly specialists
Fines and penaltiesSLAs with customers, contractual sanctionsDefault interest grows with every day of delay
RecoveryIT work, consultants, overtimeUrgency doubles the price
Customer churnShare of customers lost after the disruption, multiplied by LTVThe largest and least visible item
Reputation and marketingBudget for rebuilding trustNegative reviews live on for years

The cost of an hour is calculated the same way: divide the daily amount by the number of hours the process runs. For peak hours, use their actual revenue.

You can calculate the cost of one day of downtime for a specific scenario in a readiness check: drone strike for a site or ransomware for the IT landscape.

Frequently asked questions

How to calculate the cost of one day of downtime

Add up the revenue lost in a day, the costs that continue despite the downtime (salaries, rent, interest), contract penalties and fines, the cost of recovery and an estimate of lost customers. For most companies the result is two to three times higher than the first intuitive estimate.

Where do you start if there are many processes?

Take three processes without which the business cannot work for even a day, and calculate the cost of downtime for each. This already shows where the main risk is concentrated.

How big should the financial cushion be?

A guideline is the cost of several days of downtime of a key process plus a reserve for recovery. The exact amount is calculated from the assessment of critical functions.

Check your recovery numbers

The assessment shows where the recovery times the business needs do not match what the technology can deliver. After that, either your specialist calculates these numbers, or we do.

Evgeny Telenkov
Director, Business Continuity Practice · PhD in Economics · Academic Director and Chief Examiner
Best Risk Manager of Russia 2020 (RusRisk). Built business continuity at Nornickel from scratch. Author of more than 30 continuity plans. Worked in the risk functions of Beeline, Rosneft and EY. Chief Risk Officer of a USD 20 billion petrochemical megaproject. Deputy Chair of Rosstandart Technical Committee 010 “Risk Management”, co-author of six GOST R standards. Author of the ERGP and SAFE programmes.
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